Table.1 Heat treatment conditions of SUJ2 steel |
Hardness |
Normalizing |
Quenching |
Tempering |
HRC30 |
- |
830℃/20min |
170℃/120min |
|
|
|
Table.2 Chemical composition |
|
C |
Si |
Mn |
P |
S |
Cr |
Mo |
Ni |
Cu |
Product analysis |
0.98 |
0.18 |
0.37 |
0.016 |
0.003 |
1.42 |
0.03 |
0.07 |
0.12 |
Requirement |
Max |
1.10 |
0.35 |
0.50 |
0.03 |
0.03 |
1.60 |
0.08 |
- |
- |
Min |
0.95 |
0.15 |
|
|
|
1.30 |
|
|
|
|
|
|
PARTICULARS FOR MECHANICAL P-S-N TEST |
Table.3 Test machine properties |
Machine type |
4-point rotating bending |
Motor |
φ3-2p-0.75kw |
Frequency |
0~80Hz |
|
|
|
|
|
Table.4 Test piece properties |
|
|
|
Table.5 Parameter of Log-normal |
Stress[GPa] |
0.72 |
0.68 |
0.64 |
0.62 |
0.61 |
0.60 |
μ |
10.4 |
11.3 |
11.7 |
12.0 |
12.1 |
12.2 |
σ |
0.26 |
0.18 |
0.31 |
0.32 |
0.32 |
0.34 |
δ=σ/μ |
0.025 |
0.016 |
0.026 |
0.026 |
0.027 |
0.027 |
|
|
|
Table.6 Parameter of 2-parameter Weibull |
Stress[GPa] |
0.72 |
0.68 |
0.64 |
0.62 |
0.61 |
0.60 |
m |
4.6 |
7.09 |
3.93 |
3.65 |
3.62 |
3.43 |
η(×106) |
0.35 |
0.84 |
1.43 |
1.89 |
2.00 |
2.45 |
|
|
|
Table.7 Parameter of 3-parameter Weibull |
Stress[GPa] |
0.72 |
0.68 |
0.64 |
0.62 |
0.61 |
0.60 |
m |
1.5 |
η(×106) |
1.37 |
2.03 |
6.15 |
9.28 |
9.79 |
12.8 |
η(×105) |
2.01 |
6.08 |
7.45 |
8.76 |
9.30 |
1.05 |
|
|
|
Table.8 Number of cycle to failures of rotating bending fatigue testfor SUJ2 steel HRC30(×103) |
No |
Stress[GPa] |
0.72 |
0.68 |
0.64 |
0.62 |
0.61 |
0.60 |
0.58 |
1 |
37 |
90 |
113 |
211 |
284 |
200 |
137135 |
2 |
26 |
84 |
162 |
147 |
227 |
148 |
370035 |
3 |
25 |
73 |
87 |
277 |
163 |
244 |
455692 |
4 |
18 |
71 |
151 |
146 |
157 |
157 |
|
5 |
26 |
70 |
112 |
137 |
136 |
180 |
|
6 |
43 |
52 |
101 |
254 |
185 |
239 |
|
7 |
31 |
89 |
123 |
170 |
142 |
154 |
|
8 |
27 |
74 |
91 |
173 |
139 |
174 |
|
9 |
31 |
81 |
184 |
155 |
117 |
149 |
|
10 |
32 |
94 |
172 |
120 |
156 |
155 |
|
11 |
55 |
85 |
86 |
115 |
125 |
442 |
|
12 |
28 |
65 |
187 |
131 |
284 |
199 |
|
13 |
31 |
92 |
116 |
171 |
163 |
209 |
|
14 |
27 |
100 |
110 |
176 |
311 |
318 |
|
15 |
34 |
83 |
93 |
158 |
130 |
155 |
|
16 |
31 |
90 |
136 |
126 |
141 |
260 |
|
17 |
45 |
68 |
136 |
116 |
135 |
276 |
|
18 |
29 |
82 |
73 |
147 |
175 |
321 |
|
19 |
35 |
64 |
168 |
320 |
208 |
176 |
|
20 |
34 |
68 |
179 |
148 |
218 |
218 |
|
|
|
|
 |
Fig. 1 Life distribution and Log-normal plot, and Log-normal-based P-S-N curve |
|
 |
Fig. 2 Life distribution and Weibull plot, and 2-parameter Weibull-based P-S-N curve |
|
 |
Fig. 3 Life distribution and Weibull plot, and 3-parameter Weibull-based P-S-N curve |
|
 |
Fig.4 Fatigue failure of 4-point rotating bending test specimen, SUJ2 HRC30(×10) |
|
 |
Fig.5 Fatigue failure of 4-point rotating bending test specimen, SUJ2 HRC30 (×50) |